Free notes
Cable selection: the 7 stepsFrom the load to the cable size. Seven steps. Know them?
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- Work out the design current, Ib. Ib = P ÷ V. Also note the installation reference method now, from the question.
- Select the protective device rating, In (e.g. B40), so that In ≥ Ib.
- Identify the installation method (C, B, A, 100–103…).
- Apply any correction factors, e.g. ambient temperature, grouping or thermal insulation.
- Calculate the tabulated current, It, that the cable must be able to carry.
- Select the cable size from the tables (BS 7671 or the On-Site Guide).
- Check the voltage drop.
- Ib
- Design current of the circuit: the load. "Ib", not "ID".
- In
- Nominal rating of the protective device in amps, e.g. the "6" on a B6.
- Iz
- Current-carrying capacity of the cable under normal conditions once correction factors have been applied. The Z here has nothing to do with impedance.
- It
- Tabulated current-carrying capacity: the value straight from the tables.
With no correction factors, Iz = It, so you pick a cable whose tabulated rating It ≥ In.
Voltage drop: radial circuits
VD = (mV/A/m × Ib × L) ÷ 1000 ÷1000 because mV/A/m is in millivolts
Voltage drop: ring final circuits
VD = (mV/A/m × Ib × L) ÷ 4000 ÷4000: the ring is two legs in parallel, each about half the length to the load, so the drop is ½ × ½ = ¼ of a radial (mV/A/m already covers line + neutral)
| Max voltage drop | Single-phase 230 V | Three-phase 400 V |
|---|---|---|
| Lighting: 3% | 6.9 V | 12 V |
| All other circuits (sockets, showers, cookers): 5% | 11.5 V | 20 V |
The 3% and 5% are measured from the origin of the installation, not from the consumer unit a circuit happens to start at. If the voltage drop is too high, upsize the cable. You never downsize.
On-Site Guide · Appendix F: voltage drop explanation, radial formula and ring formula · p.184 Highlight the formula and the 3% / 5% paragraph
On most jobs a designer, your boss or the company has already done these calculations, and you install to the design. You still need to know the method for the exam. Higher-level design qualifications take it much further.
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